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Representative industrial equipment configuration for 钢绞线/棒材调质生产线主图

Induction Heating Systems · FL-IH-QT

Continuous Induction Quenching and Tempering Line for Bar, Strand and Tube

In-line hardening plus tempering in a single continuous pass — for steel strand, PC bar, drill rod, grinding rod and tube, with per-zone temperature control.

  • Hardening and tempering in one continuous pass — no intermediate handling
  • No work-in-progress inventory between the two heat treatments
  • Independent temperature control on the hardening and tempering zones
  • Consistent properties along the full product length, not batch-averaged
  • Continuous process data logging for customer property certificates
Product diameter
6 – 80 mm bar, strand or tube
Line speed
5 – 60 m / min, product dependent
Austenitising temperature
Up to 1,000 °C
Tempering temperature
350 – 650 °C, independently controlled
Quench
Water, polymer or oil, with flow and temperature control
Power supply
KGPS or IGBT, 100 – 3,000 kW total
Temperature control
Pyrometer closed loop per zone
Data
Continuous logging of temperature, speed and quench

Product Details

A quenching and tempering line does in one continuous pass what a batch furnace does in two separate shifts. Product runs through an austenitising coil, a quench box, then a tempering coil, emerging at final hardness without ever being stacked, cooled and reloaded.

The economics are what make it worth building: no work-in-progress inventory between hardening and tempering, no reheating from cold for the temper, and mechanical properties that repeat because every metre of product sees the same thermal cycle rather than a position in a batch.

These lines are specified for steel strand and PC bar production, where consistent tensile and relaxation properties along the full coil length are the whole specification. Line speed, coil count and quench design are set to your product and target properties.

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Bar End Heating Machine

Heats only the section to be formed — hand tools, axles, anchor bolts and eye bolts — cutting energy per part sharply versus full-length heating.

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Induction Hardening Machine

Scan or single-shot hardening with servo traverse, integrated quench and closed-loop power control — repeatable case depth on shafts, gears and rails.

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Pipe & Plate Heating Line

In-line heating for pipe coating, bending, normalising and plate hot-forming, with continuous throughput and zone temperature control.

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Tell us what you melt.

Send your alloy, target output per hour, working hours and grid voltage. You will get a capacity recommendation, a plant layout and a firm quotation — normally within three working days, no obligation.