FL-GW-SS
Steel Shell Induction Melting Furnace
Fully welded steel-shell furnace with magnetic yoke and hydraulic 95° tilting, from 0.5 to 5 tons per body — the standard choice for continuous foundry melting.
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Industry Application
Induction Melting Furnaces for Steel and Iron Foundries
Coreless melting furnaces from 0.5 to 5 tons per body for grey iron, ductile iron, carbon and alloy steel castings, configured for continuous three-shift production.
A foundry is judged on cost per ton of good castings, and melting is where the largest single share of that cost sits. Power consumption, lining life, tap-to-tap time and downtime for relining all compound across a year of production.
We configure foundry melting shops around dual-track furnaces — two bodies on one power supply — so a lining change is a planned event rather than a lost shift. Charging, holding and pouring practice is set up during commissioning with your own charge mix, not a demonstration recipe.
What This Industry Has to Solve
The three problems that decide whether an installation in this industry pays for itself or becomes a maintenance liability.
01
Relining downtime eating output
A single-body furnace stops melting for the full lining change and sinter cycle. The dual-track configuration moves that work to the idle body, so the shop keeps pouring through the change.
02
Power consumption per ton
Constant-power tracking holds full rated kW from cold charge to tap instead of tapering as the coil load changes, which shortens the melt cycle and cuts standing losses across the heat.
03
Charge contamination and slag
Lining chemistry is matched to your alloy and slag practice — silica for grey iron, alumina for alloy steels, magnesia where manganese content is high — so lining life is set by design rather than discovered by failure.
Recommended Equipment
The configurations we most often specify for steel & iron foundries operations.
FL-GW-DT
Dual-Track Melting Furnace System
Two furnace bodies sharing a single medium frequency power supply, switched from one console so melting never stops for a lining change.
Read More →FL-AUX-REF
Furnace Lining Refractory
Silica, alumina and magnesia ramming mixes matched to your alloy, with steel formers, vibrators and a written sintering procedure.
Read More →Other Industry Solutions
Scrap recycling and re-melting
Melting plants for scrap processors converting mixed feed into saleable ingot or billet, with charge handling and fume extraction sized to the operation.
Read MoreForging and fastener heating
Through-heating and end-heating lines synchronised to your press, with automatic reject gates, quick coil changeover and low scale loss.
Read MoreAutomotive casting and hardening
Melting, forging heat and induction hardening with per-part data logging — built for automotive traceability and PPAP-level process control.
Read MoreTell us what you melt.
Send your alloy, target output per hour, working hours and grid voltage. You will get a capacity recommendation, a plant layout and a firm quotation — normally within three working days, no obligation.