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Industry Application

Induction Billet and Bar Heating for Forging and Fastener Plants

Through-heating and end-heating lines synchronised to your press, with automatic reject gates, quick coil changeover and low scale loss.

A forging line lives or dies on billet temperature consistency. Too cold and the press struggles and dies crack; too hot and grain growth ruins the part. Gas furnaces average this out over long dwell times; induction controls it billet by billet.

Our heating lines run closed loop on a two-colour pyrometer with an automatic reject gate ahead of the press, so an out-of-window billet never reaches the die. Press synchronisation stops the heat during a stoppage instead of cooking the billets already in the coil.

Representative industrial equipment configuration for 锻造/紧固件加热应用场景图

What This Industry Has to Solve

The three problems that decide whether an installation in this industry pays for itself or becomes a maintenance liability.

01

Overheated billets after a press stoppage

The line takes a run signal from the press and holds heating when the press stops, then ramps back on restart — the failure mode that costs a gas-fired shop its first billets after every interruption.

02

Scale loss and die wear

Short heating times mean far less oxide forms than in a long gas furnace soak, so there is less scale to descale, less abrasive on the die and better yield per ton of stock.

03

Frequent part changeovers

Quick-change coil cassettes and stored recipes let a job shop move between billet sizes in minutes instead of rebuilding the heating station.

The configurations we most often specify for forging & fasteners operations.

FL-IH-BIL

GTR Billet Induction Heating Furnace

GTR series through-heating line for round and square billets, with pyrometer control, hot and cold reject gates and press synchronisation.

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Representative medium frequency induction heating system in a workshop

FL-IH-END

Bar End Heating Machine

Heats only the section to be formed — hand tools, axles, anchor bolts and eye bolts — cutting energy per part sharply versus full-length heating.

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Representative industrial equipment configuration for 棒料端部加热机主图

FL-IGBT

IGBT Series Resonance Power Supply

Solid-state IGBT inverter with high power factor across the load range, low harmonics and fine control — for heating lines and modern melting shops.

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Representative industrial equipment configuration for IGBT 串联谐振电源主图

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Melting, forging heat and induction hardening with per-part data logging — built for automotive traceability and PPAP-level process control.

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Tell us what you melt.

Send your alloy, target output per hour, working hours and grid voltage. You will get a capacity recommendation, a plant layout and a firm quotation — normally within three working days, no obligation.